Double Cone Blender
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Get in TouchDouble Cone Blender for Uniform Dry Powder & Granule Mixing
HYWAY Double Cone Blender is an industrial batch mixing machine designed for the gentle and uniform blending of dry powders, granules and free-flowing materials. Its rotating double-cone vessel provides efficient material movement and mixing with relatively low shear, making it suitable for applications where product integrity and consistent blending are important.
Available in SS304, SS316 and other construction options as per application, the Double Cone Blender can be customized for different batch sizes, material characteristics, charging arrangements and discharge requirements.
Key Features
- Double-Cone Rotating Vessel – Designed for efficient batch mixing of powders and free-flowing granules.
- Uniform Blending – Provides consistent blending of dry powders and free-flowing granules.
- Gentle Mixing – Suitable for shear-sensitive materials where gentle mixing is required.
- Customized Capacity – Working and total vessel volumes can be selected according to the required batch size.
- SS304 / SS316 Construction – Stainless-steel construction options are available according to the application.
- Application-Specific Finish – Internal and external surface finishes can be selected according to process requirements.
- Easy Charging & Discharge – The vessel can be configured for convenient material charging and discharge.
- Flexible Mixing Speed – Variable mixing speed options can be provided according to material and process requirements.
- Robust Drive Arrangement – Gearbox and drive arrangements can be selected for reliable mixing operation.
- Closed / Dust-Tight Construction – Optional closed construction can be provided for suitable applications.
- Heating or Cooling – Optional heating or cooling arrangements can be incorporated where required.
- Process Integration – The mixer can be integrated with feeding, weighing, conveying and packaging systems.
- PLC/HMI-Based Controls – Automated controls can be provided for process operation and monitoring.
How the Double Cone Blender Works
The material is charged into the double-cone vessel through the designated charging opening. As the vessel rotates, the product continuously moves between the two conical sections, creating a combination of rolling, tumbling and gravitational movement.
This repeated movement distributes the different ingredients throughout the batch, producing a consistent blend before the material is discharged through the outlet.
Typical Process
Applications
HYWAY Double Cone Blenders can be configured for a range of dry-mixing applications, including:
Food & Ingredient Processing
- Spice and seasoning blends
- Flour and dry ingredient mixtures
- Bakery ingredients
- Dry premixes
- Food additives and powdered ingredients
Pharmaceutical & Nutraceutical
- Powder blending
- Dry formulations
- Nutraceutical ingredients
- Pharmaceutical excipients
Final machine configuration and construction should be selected according to the product, process and applicable industry requirements.
Chemical & Industrial Products
- Chemical powders
- Mineral powders
- Industrial dry mixtures
- Ceramic and similar free-flowing materials
Customized Double Cone Blender Configurations
HYWAY designs Double Cone Blenders according to the material and batch requirements. Available configurations can include:
Technical Specifications
|
Parameter |
Specification |
|
Machine Type |
Double Cone Blender |
|
Operation |
Batch |
|
Application |
Dry powders / granules |
|
Working Volume |
As per requirement |
|
Total Volume |
As per requirement |
|
Product |
As per application |
|
Construction |
MS / SS304 / SS316 |
|
Contact Parts |
As per application |
|
Mixing Principle |
Tumbling / gravitational mixing |
|
Drive |
Geared motor |
|
Mixing Speed |
Application-specific |
|
Charging |
Top / customized |
|
Discharge |
Bottom / customized |
|
Controls |
Manual / PLC-based |
|
Safety |
Guards, interlocks & emergency stop as applicable |
|
Heating / Cooling |
Optional, where required |
Integration with Your Process Line
The Double Cone Blender can be integrated into a complete material-processing and packaging line.
HYWAY can also integrate the blender with belt conveyors, screw conveyors, hoppers, weighing systems, packaging lines and end-of-line automation according to the project requirement.
Why Choose a Double Cone Blender?
A Double Cone Blender is particularly suitable where the process requires:
- Consistent dry blending
- Gentle product handling
- Batch-based production
- Easy material discharge
- Flexible batch sizes
- Controlled and repeatable mixing
- Integration with an automated production line
Double Cone Blender Manufacturer in India
HYWAY designs and manufactures Double Cone Blenders for industrial batch mixing applications, with machine configuration based on product characteristics, batch size, production requirements and downstream process requirements.
Rather than using a single standard configuration, HYWAY can customize the blender's capacity, construction, drive, mixing arrangement, charging, discharge and controls according to the application.